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The TeSys LR2K series by Schneider Electric is a range of thermal overload relays designed for the protection of electrical motors against overloads, phase failures, and long starting times. These relays are typically used in conjunction with TeSys K contactors, providing a compact and reliable solution for motor protection.

Key Features of TeSys LR2K Relays:

  1. Overload Protection:
    • Protects motors against overloads, preventing damage and extending motor life.
  2. Phase Failure Protection:
    • Detects phase loss and provides protection, which is critical for three-phase motors.
  3. Thermal Trip Class:
    • These relays generally have a thermal trip class of 10A or 20, suitable for various motor starting and operating conditions.
  4. Adjustable Current Setting:
    • The relay has a dial for setting the appropriate current range to match the motor's full-load current.
  5. Manual and Automatic Reset:
    • Provides flexibility for resetting the relay after a trip, either manually or automatically.
  6. Compact Design:
    • The small footprint of the LR2K relays makes them suitable for use in compact control panels and systems.
  7. Direct Mounting:
    • Can be directly mounted onto TeSys K contactors, simplifying assembly and reducing wiring.

Specifications:

  • Current Range: Different models cover a wide range of current settings, typically from 0.1A up to 16A or more.
  • Trip Class: 10A or 20
  • Mounting: Direct mounting on TeSys K contactors
  • Reset Type: Manual or automatic reset options
  • Standards: Compliance with international standards such as IEC 60947-4-1

Application:

TeSys LR2K thermal overload relays are widely used in various applications including:

  • Industrial motor control
  • HVAC systems
  • Pumps and compressors
  • Conveyor systems
  • Machine tools

Selection Guide:

When selecting a TeSys LR2K relay, consider the following:

  1. Motor Full-Load Current (FLC):
    • Choose a relay with an adjustable current range that includes the motor’s FLC.
  2. Trip Class:
    • Select the appropriate trip class based on the motor’s starting characteristics and application requirements.
  3. Reset Mechanism:
    • Decide between manual or automatic reset based on the application’s operational needs.
  4. Coordination with Contactor:
    • Ensure compatibility with the TeSys K contactor model being used.

Installation and Wiring:

  • Ensure proper installation according to the manufacturer's guidelines.
  • Directly mount the relay onto the TeSys K contactor or use appropriate mounting accessories.
  • Connect the wiring according to the wiring diagram provided with the relay, ensuring correct connection of power and control circuits.

Maintenance:

Regular maintenance includes checking for proper operation, ensuring that the current setting matches the motor’s requirements, and inspecting for any signs of wear or damage.


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